Laser Welding Copper
Copper is a highly reflective material, and copper welding has always been a very difficult technical problem to overcome. However, when welding copper parts in the processing industry related to copper products, it is not only necessary to ensure the firmness of the weld, but also to ensure the welding. The appearance of the seam is smooth and flat without affecting the appearance. This is due to the knowledge of welding equipment before welding. At present, the compound laser welding machine can meet the requirements in China. The laser source of the compound laser welding machine is a combination of a fiber continuous laser and a semiconductor continuous laser light source. Then select the corresponding data according to the different copper materials, adjust the welding temperature, angle, and light wave, etc.,
Laser Welding copper
Products Description
The Laser Welding Copper Machine is a sophisticated and efficient piece of equipment designed specifically for the precise joining of copper and copper alloys. This machine excels in industries like electronics, energy, automotive, aerospace, and telecommunications, where high-quality copper welds are essential for optimal performance.
Key Features
Precision Welding
Offering precise energy control and pinpoint accuracy, the Laser Welding Copper Machine ensures strong joints and reduced risk of defects, critical in applications requiring consistent, high-performance copper connections.
High Efficiency
The machine boasts a rapid welding process, shortening production cycles, and increasing overall productivity in your facility.
No Contact Welding
The non-contact nature of laser welding prevents the introduction of contaminants into the weld area, resulting in consistently clean and high-quality welds.
Compatibility with Various Copper Alloys
This machine is versatile, designed to work with a wide range of copper alloys commonly used in electronics, aerospace, and other industries.
User-Friendly Interface
The Laser Welding Copper Machine sports an intuitive interface, making it easy for operators to adjust settings, monitor the process, and ensure a smooth welding operation.
Enhanced Safety Features
Equipped with advanced safety features and shielding, the machine provides a secure environment for staff during the welding process.
Applications:
Electronics Industry: Joining copper components on printed circuit boards (PCBs) or creating precise connections between electronic components.
Energy Industry: Manufacturing of connections and heat exchangers in solar panels, and electric vehicle battery welding.
Automotive: Welding air conditioning components, radiators, and internal electronics in modern vehicles.
Aerospace: Joining critical copper components or connectors in aircraft control systems, radars, and satellites.
Telecommunications: Welding connectors and components for high-speed data transmission and signal processing infrastructure.
Invest in the Laser Welding Copper Machine to enhance the quality, efficiency, and precision of your copper welding processes. This innovative equipment will not only streamline your welding operations, but also deliver superior welds that ensure the performance and reliability of your end products.
Parameters:
|
NO. |
Name |
Multi-axis fiber laser welding machine |
|
1 |
Machine model |
DS-LW1500/DS-LW2000/DS-LW3000 |
|
2 |
laser power |
1500W/2000W/3000W |
|
3 |
Laser source |
Raycus/MAX |
|
4 |
Welding head |
SUP/WSX welding head |
|
5 |
laser wave length |
1070±5 NM |
|
6 |
Minimum spot size |
0.1mm |
|
7 |
Power adjustable range |
5~100% |
|
8 |
Fiber length |
standard10M / Maximum 15M |
|
9 |
operate mode |
continuation/ modulate |
|
10 |
Welding speed range |
0~120 mm/s |
|
11 |
Cooling chiller |
1.5P Industrial water chiller |
|
12 |
Working environment temperature range |
15~35 ℃ |
|
13 |
Humidity range of working environment |
< 70% No condensation |
|
14 |
Welding thickness recommendations |
0.5-3mm |
|
15 |
Welding gap requirements |
≤0.5mm |
|
16 |
Power supply |
220V±10%/50HZ/30A 380V±10%/50HZ/30A |
|
17 |
Gross weight |
380KG |
Application of laser welding on copper
Copper is a highly reflective material, and copper welding has always been a very difficult technical problem to overcome.
At present, the domestic compound laser welding machine can meet the requirements.The laser source of the compound laser welding machine is a combination of a fiber continuous laser and a semiconductor continuous laser light source. Then select the corresponding data according to the different copper materials, adjust the welding temperature, angle, and light wave, etc., so that the data reaches a stable value, so as to ensure that there will be no problems during the welding process and ensure the welding quality.
The welding of copper materials is a relatively difficult process. Laser welding is a practical technology to realize the bonding process of copper materials. It adopts a non-contact processing method and has high welding precision, which is very suitable for automatic processing. Due to the high thermal conductivity of copper, it is very difficult to solder, so you must pay attention in the process of use.
Laser welding machine is a new type of welding method, with small welding seam width, small heat affected zone, small deformation, fast welding speed, smooth welding seam, beautiful appearance, no need or simple treatment after welding, high welding seam quality, no The air hole can be accurately controlled, the focusing spot is small, the positioning accuracy is high, and it is easy to realize automation. Although the welding on copper is difficult, it is not insurmountable, and the welding of copper has gradually developed.
Using a laser welding machine to weld copper materials is mainly to weld the surface of the body through the high temperature effect of the laser beam, without the need for contact on the appliance, which can reduce the wear and tear of parts, thereby reducing investment, and no electricity is generated. copper laser welding machine can also be operated by computer, so that it is more accurate and the welding effect is better; at the same time, it can avoid the interference of magnetic field, laser welding machine is not like arc welding and other traditional welding machines, the influence of magnetic field is not very good Complete welding tasks; even welding between different metals can be done by using a laser welding machine.
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