Continuous Laser Welding System
Continuous laser welding system
Products Description
We are excited to present our state-of-the-art Continuous Laser Welding System, a cutting-edge technology designed to provide efficient, precise, and high-quality welding solutions for a wide range of materials and applications. This advanced system is well-suited for industries such as automotive, aerospace, electronics, medical, and more.
Key Features
High Welding Speeds
High-speed operation, allowing you to quickly fuse materials and achieve efficient production without sacrificing welding quality or precision.
Precision and Quality
Minimal heat affected zones (HAZ) and low thermal distortion in the workpieces, resulting in precise, clean, and high-strength welds.
Versatile Material Compatibility
Stainless steel, aluminum, copper, and even some plastics. This versatility makes it suitable for various industries and applications.
Minimal Maintenance and Longevity
Low maintenance and the components are built for durability. Minimum cost,helps prolong the life of the system, providing a reliable and stable performance.
Automation and Integration
The system can be easily integrated into production lines and is compatible with different types of automation processes.
User-Friendly Interface
The easy-to-use software and intuitive user interface allows operators to input welding parameters, manage profiles, and monitor the welding process.
Technical paramters of continuous laser welding system
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Device model |
DSLW-1000W-GXLX |
DSLW-1500W-GXLX |
DSLW-2000W-GXLX |
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Laser type |
fiber-optic laser |
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Laser wavelength |
1080nm ±5nm |
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Sport mode |
Continuous/modulation |
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Adjust frequency |
1000HZ |
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Focus range |
150-250mm Optional |
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Fiber core diameter |
50-100um |
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Fiber length |
10m |
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Spectroscopic method |
Precision energy spectroscopy or high-speed time spectroscopy |
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Light mode |
QCW/PWM/CW |
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Aiming and positioning system |
Redlight |
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Welding gun head |
WXS -ND15 |
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Rated power |
3.5KW |
4.8KW |
7.5KW |
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Cooling power of chiller |
1.5P |
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Cooling method water cooling ambient temperature |
20℃-40℃ |
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Voltage |
220V ±5V 50Hz/40A |
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Dimensions/Net weight |
Host computer： 600 ×1200 ×1200mm |
243kg |
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Chiller： 550 ×550 ×850mm |
80kg |
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Products Applications
Automotive manufacturing and repair
Moulding process, painting process, assembly line process and inspection process.
01
Aerospace components
Turbine blades, structural components, aircraft panels
02
Electronics manufacturing
Circuit boards, connectors, housings
03
Medical device production
Surgical Instruments, implants, prosthetics.
04
General metalworking and fabrication
Sheet metal assemblies, piping systems, tools
05
Sanitary industry
Valves,tees,reducers,water pipe joints, battery industry:battery packs,lithium batteries electrodes,
06
Glassesframe industry
Stainless steel, titanium Alloy and other materials for glasses buckle, precise welding of outer frame and other positions,
07
hardware industry
Kettle, water cup, impeller,stainless steel bowl, diode, aluminum alloy, sensor,door handle, shelf,mobile phone battery, etc.
08
why choose us?
Experience the powerful performance and precision of our Continuous Laser Welding System and transform your manufacturing and production processes.
Please do not hesitate to contact us if you have any enquiries, need more information, or would like to schedule a demonstration. Elevate your welding operations and achieve superior results with our advanced Continuous Laser Welding System.
one-stop solution
professional team
high quality
Main technical features and performances
 1. The control system is a professional four-axis control system tailored for laser welding. It has powerful PC control and is easy to program, debug and maintain. It can complete automatic or semi-automatic spot welding, butt welding, stitch welding, and sealing welding. Welding of plane straight lines, arcs and arbitrary trajectories; |
| 2. The system is simple and reliable to operate, easy to control, simple to operate, easy to learn, easy to understand and easy to use for users; |
| 3. Equipped with 3-axis automatic worktable, super large worktable, platform XY dual-axis motorised module, Z-axis adopts power-off brake motor, and can be equipped with rotating shaft when it is time. For special-shaped three-dimensional products, it can realize 3D laser welding, fast speed,long lifetime,high accuracy. |
| 4. Customized automated tooling fixtures can be combined with assembly lines, photoelectric sensors, pneumatic fixtures and other combinations for fully automatic processing to achieve mass production of products. |
| 5. It can perform time splitting or energy splitting, suitable for applications in different processing occasions, multi-station processing applications, and can be widely used in laser welding such as spot welding, continuous welding and flexible processing industries. |
| 6. Support multi-channel optical fiber output to improve welding efficiency, save equipment cost,and reduce occupation space. You can choose multiple optical fiber to output light in time, or to output light at the same time according to the needs, or any combination of the two, so it can becarried out. Multi-beam simultaneous processing and multi-station processing provide conditions for more precise welding; |
| 7. After the laser passes through the optical fiber, the spot becomes more uniform and stable,which improves the quality of the weld. After the laser beam is focused, a small spot can be obtained,the power density is high, and it can be accurately positioned. It can be applied to the assembly welding of micro and small workpieces in mass automated production. |
| 8. The structure and working principle of each component |
product key technologies
Fiber Continuous Laser source
1) Fiber laser source is mainly composed of pump source, coupler, rare earth-doped fiber, resonant cavity and other components.
The pump source is composed of one or more high-power laser diode arrays. The pump light emitted by it is coupled into the rare earth-doped fiber as the gain medium through a special pump structure, and the photons at the pump wavelength are absorbed by the doped fiber medium.
2) Tools
To clean the optical fiber connector, you need cleaning the following equipment:
a. Powder-free rubber gloves or finger cots
b. Lint-free fiber optic cleaning cloth and cotton swabs
c. Absolute ethanol, namely alcohol (optical grade, purity >99.5%)
Compressed air (no oil, no water)
d. microscope
5. Light source (flashlight or mobile phone indicator)
The unique laser control box also has three light output modes: QCW (quasi-continuous), PWM(pulse), and CW (continuous).
The connecting surface is more fused and has a smoother appearance.
Drawer type protective lens for quick and easy replacement.
For the 4 6% pipes and the water inlet and outlet, it is necessary to ensure that the focusing mirror inside the gun body guarantees a certain temperature to make the welding effect more stable.
Argon nozzle: It can oxidize the welding surface from any angle, making the welding surface smoother
and more beautiful.
Illumination lamp: Use a blue spotlight to make the image clearer and facilitate positioning and
observation.
Maintenance and Troubleshooting
Inspection and cleaning of optical fiber connectors matters needing attention:
Before using the optical fiber connector of the laser, please check the clean state and degree of damage of the protective lens. Using a dusty or damaged optical fiber connector will cause serious damage to the laser.
Dotslasr Laser does not assume any responsibility for damage to the laser caused by the use of unclean fiber connectors.If the fiber connector is tampered with privately, the product will no longer enjoy the warranty rights of Dotslaser.
Please wear powder-free gloves or finger cot cleaning products in a hygienic environment. If the fiber connector is damaged due to improper operation or the use of incorrect cleaning procedures or chemicals, DOTSLaser will not provide warranty. When cleaning, the concentration of absolute ethanol must be greater than 99.5%.
Guangzhou Dotslaser Co.,Ltd. is a high-tech enterprise specializing in the development and manufacture of laser mold welding machines, laser marking machines, laser cutting machine, automatic laser welding machines, fiber laser welding machines and other equipment. The company has a professional R&D,production, and sales team , Gathering other kinds of brand laser equipment technology, through continuous innovation and improvement, it has become an excellent manufacturer in the laser industry.
DOTSLASER laser equipment is spread all over the country. We adhere to the principle of "quality wins the market, integrity builds brand", strives for credibility with quality, survives with credibility, benefits with management, and development with benefits, and we are further committed to product development and quality Improve and improve the service system, etc., to provide customers with more complete and higher-quality services.
01
High Quality
Integrated factory strength to support all kinds of machines customization,with paper base,glass base, surgical instruments, aerospace.
02
Advanced Equipment
Our factory produce professional Fiber laser marking machine,UV laser marking machine,Laser cutting machine and laser welding machine,etc.
03
Professional Team
Our factory owns Professional salesman and machine designers,offer best services for customers.
04
Custom Service
Our business tenet is: "Customer First, Quality First, Reputation First". Customer's satisfaction is our greatest driving force.
Samples
Shipping and package
Daily maintenance
● After finishing work, make sure the floor is clean. Then clean the machine including the surface of the machine, the case of the optical system, the surface of the monitor, the work table, and so on.
● Please turn off each part and main power supply when they are clean.
● Check the lens regularly for dust. When it's clean, use the cotton wool with greater than 95% medical grade alcohol to wipe clockwise from the center of the lens. When you need to move the machine to avoid bumps. Check the connection cable according to the cable list.
1. Quality assurance and after-sales service
The warranty period of the equipment shall be 12 months since the equipment be used by the customers, the installation and debugging is completed and the equipment is accepted by the demander. Dotslaser attaches great importance to the after-sales service work of the product, once the product is delivered to the user, the company immediately established the user after-sales service file, and regularly track the user's product use status, solve and answer all the problems of the user, received the user's notification information about the equipment failure, the company's workers can make a rapid response within 2 hours. If the telephone guidance is difficult to troubleshoot, our company's technical staff can arrive at the customer site within 24 hours to provide support.
2. Installation and debugging
Before machine installation, our factory will offer you a basic structure installation file,the good need 2 weeks delivery to you there , the engineers of Dotslaser will arrive at your site and inspect the machine again. Comfirm all the conditions meet the installation and commissioning requirements of the equipment, the equipment will transport in time. The installation and commissioning time of the equipment is about five working days, the first three days are connected to the use of the system, and the system is operational after the service project. The engineer will train qualified operators on basic maintenance procedures and general operating characteristics of the equipment in the next two days
3. Service support
If there has any problem with any part of the system during the warranty period, Dotslaser well-trained service engineers are ready to provide cellphone call or begin on-site service,if the machine has any problem during the warranty period,please contact us directly !
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