Laser Welding Machine For Auto Parts
Laser welding machine is a new type of welding method, mainly for the welding of thin-walled materials and precision parts, which can realize spot welding, butt welding, stitch welding, sealing welding, etc. Small size, small deformation, fast welding speed, smooth and beautiful welding seam, no need or simple treatment after welding, high welding seam quality, no porosity, precise control, small focusing spot, high positioning accuracy, and easy automation.
Laser Welding Machine For Auto Parts
Products Description
Laser welding machines for auto parts offer a high-precision, efficient method of joining metal components. As automotive manufacturing continues to demand lighter materials, intricate design features, and greater durability, the industry increasingly relies on laser welding technology to meet these requirements.
Applications of Laser Welding
Body-in-white (BIW) construction
Laser welding is employed to join sheet metal parts in the vehicle body, providing a lighter, more rigid frame, which enhances both performance and safety.
Powertrain components
Laser welding can be used for manufacturing and assembling engine components, transmission parts, and exhaust systems. This high-precision welding technique ensures long-lasting quality and performance.
Electrical systems
Battery packs and electric vehicle (EV) components can benefit from laser welding's ability to create airtight, secure welds that maintain electrical connections and meet high safety standards.
Airbag system components
Laser welding is essential in the manufacturing of airbag components, where a safe and secure assembly is vital for reliable performance and passenger safety.
Laser welding machines for auto parts offer high-precision and efficiency while maintaining the quality and durability required in the automotive industry. As manufacturing trends lean towards lighter materials, complex geometries, and increased reliability, laser welding technologies will continue to play a significant role in automotive component manufacturing.
machine Advantages
1.Fast welding speed, 2~10 times faster than traditional welding
2. Easy operating need no training
3. Welding seam is smooth and beautiful, don't need polish
4. No deformation or welding scar, firm welding of the workpiece
5. Laser welding has less consumables and long service life
6. Safer, more environmentally friendly
Parameters
|
NO. |
Name |
Parameter |
|
1 |
Machine model |
Hand-held fiber laser welding machine |
|
2 |
laser power |
1000W,1500W,2000W,3000W |
|
3 |
laser wave length |
1070 NM |
|
4 |
Fiber length |
standard10M / Maximum 15M |
|
5 |
operate mode |
continuation/ modulate |
|
6 |
Welding speed range |
0~120 mm/s |
|
7 |
Cooling chiller |
Industrial water chiller |
|
8 |
Working environment temperature range |
15~35 ℃ |
|
9 |
Humidity range of working environment |
< 70% No condensation |
|
10 |
Welding thickness recommendations |
0.5-3mm |
|
11 |
Welding gap requirements |
≤0.5mm |
|
12 |
working voltage |
220 V |
Laser welding machine
Higher power density and fast energy release of laser welding, the processing efficiency is higher than that of traditional methods, and laser welding processing has more superior processing characteristics than traditional processing. Laser welding is the use of high-energy laser pulses to locally heat the material in a small area.
The energy of the laser radiation diffuses into the interior of the material through heat conduction, and the material is melted to form a specific molten pool.
Laser welding machine is a new type of welding method, mainly for the welding of thin-walled materials and precision parts, which can realize spot welding, butt welding, stitch welding, sealing welding, etc. Small size, small deformation, fast welding speed, smooth and beautiful welding seam, no need or simple treatment after welding, high welding seam quality, no porosity, precise control, small focusing spot, high positioning accuracy, and easy automation.
application of laser welding machines
Sanitary ware industry
Welding of water pipe joints, reducing joints, tee, valves, and showers
Glasses industry
Precision welding of stainless steel, titanium alloy and other materials on the buckle position, outer frame and other positions of glasses
Hardware industry
Impeller, kettle, handle, etc., welding of complex stamping parts and casting parts
Medical industry
Welding of medical equipment, stainless steel seals of medical equipment and structural parts
Electronic industry
Solid state relay sealing and breaking welding, welding of connectors and connectors, welding of metal casings and structural parts such as mobile phones and MP3
Automotive industry
Engine cylinder gasket, hydraulic tappet seal welding, spark plug welding, filter welding, etc
Welding of motor housing and wiring, fiber optic connector joints, etc. Household hardware, kitchenware, bathroom, stainless steel door handles, electronic components, sensors, clocks, precision machinery, communications, handicrafts and other industries, automotive hydraulic tappets and other industries with high strength products welding.
The traditional process needs to use sheet stacking for welding, and laser welding does not need to contact the surface of the processed item during the entire process, so the laser processing process has advantages that traditional welding methods cannot match. In order to improve the precision of welding, it is necessary to continuously upgrade the laser welding machine, which makes the laser welding technology more and more widely used in the field of micromachining. Due to the defects of traditional welding processing, laser welding gradually replaces the traditional processing method.
Shipment and packaging
Daily maintenance
● After finishing work, make sure the floor is clean. Then clean the machine including the surface of the machine, the case of the optical system, the surface of the monitor, the work table, and so on.
● Please turn off each part and main power supply when they are clean.
● Check the lens regularly for dust. When it's clean, use the cotton wool with greater than 95% medical grade alcohol to wipe clockwise from the center of the lens. When you need to move the machine to avoid bumps. Check the connection cable according to the cable list.
Unpacking Caution
Every marking machine has been rigorously tested at the factory, only qualified product for shipment. When you receive the freight, please check as follows. If you have any questions, please contact the agent or staff at DOTSLASER.
● Whether there is damage or deformation during transport.
● Confirm that all of the items on the packing list are correct.
● Confirm that the model of the product matches the nameplate(Operating voltage and KVA number).
● Make sure that all clamps are tight and that there are no foreign objects in the device.
● Confirm the operation buttons, switches are normal.
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